3M™ Bayonet to Moldex® 7000/9000 Series EasyLock® Bayonet Filter Adapter

thingiverse

3M™ Bayonet to Moldex® 7000/9000 Series EasyLock® Bayonet Filter Adapter ============================================================= This prototype design for a 3M™ bayonet to Moldex® bayonet filter adapter, for Moldex® 7000/9000 series filters. Designed to help cross compatibility of COTS filters with other manufacturer’s respirators and filters, should be compatible with Moldex® bayonet EasyLock® chemical, combination, and particle cartridges. Part Description: ============== 3M_BAYONET_TO_MOLDEX_BAYONET_ADAPTER_GEN1.stl Single piece construction adapter, for Moldex® 7000/9000 series bayonet EasyLock® filters that do not require clocking, bayonet was sized from namrow’s Moldex® 9400 ABEK1 Cartridge Valve Adapter. https://www.thingiverse.com/thing:4205509 3M_BAYONET_TO_MOLDEX_BAYONET_ADAPTER_GEN2.stl Gen. 2 features the following changes: (1) chamfers added to 3M bayonet to filter mating surfaces to reduce sharp edges that could result in wear on 3M bayonet, (2) redone chamber from underside OD to wrench flats to reduce printing overhang supports, and (3) added engraved markings on exterior periphery to ID adapter. 3M_BAYONET_TO_MOLDEX_BAYONET_ADAPTER_GEN3.stl Gen 3 model features the following changes: (1) completely reworked 3M bayonet to filter geometry to ensure proper fitment/compression against OEM gasket in locked position, (2) reduced OAL of adapter and (3) chamfered 45 degrees to the wrenching ears to remove printing overhangs. Disclaimers/Risks: =============== 1.) Use Proper Gaskets Requires gasket/o-ring on the interior side to ensure proper seal between cartridge and bayonet. Source a gasket or O-ring with a nominal diameter of 24.226 mm or ~0.95". 2.) Perform Proper Negative Pressure Test Follow SSPs established by your institution or workplace for further guidance. But in general, don your respirator, adjust straps till taught against face, ensuring no obstructions around the periphery of the seal against face either due from hair, facial hair, or otherwise. Exhale deeply. Cover all inhalation ports. (Typically, most full face or half face respirators have two filters, so cover those intake ports with your hands. If your running only one filter, ensure the opposite port has filter cap in place.) Now inhale deeply. The mask should suck tightly against your face without any air leakages. Re-test if adjustments are required at gasket/o-ring interfaces at the adapter. 3.) Use At Own Risk – Temporarily Solution Only Until Supply Chain Normalizes 3D printing materials are not resistant to many solvents, are water soluble, and degrade when exposed to chemicals, heat, and UV/sunlight. 3D printing this adapter is only a temporarily ad-hoc solution against biological contagions. In addition to using a properly calibrated 3D printer, due to tolerances of adapters, if possible perform hot nozzle pass on all exterior surfaces, to reduce surface porosity. Highly recommended users apply a thin layer of polyurethane clear coat on all exterior surfaces, spray or dip based methods, to help resiliency and durability for repeated sterilization and to reduce fomite transmission in printed infill layers. Once supply chains return to normal, users should purchase OEM OSHA/NIOSH/EN standard approved respirators, adapters and accessories for their institution and workplaces. Dev. Notes: ========== 04/11/2020 - Initial model release. I do not have Moldex® 7000/9000 series respirators or filters to check measurements, so please report back in comments for any fitment issues and I’ll release revisions as required. 04/13/2020 - Revised model based on feedback from 3D printing community. The following changes have been made: (1) chamfers added to 3M bayonet to filter mating surfaces to reduce sharp edges that could result in wear on 3M bayonet, (2) redone chamber from underside OD to wrench flats to reduce printing overhang supports, and (3) added engraved markings on exterior periphery to ID adapter. 04/28/2020 - Gen 3 model features the following changes: (1) completely reworked 3M bayonet to filter geometry to ensure proper fitment/compression against OEM gasket in locked position, (2) reduced OAL of adapter and (3) chamfered 45 degrees to the wrenching ears to remove printing overhangs. Credits: ======= Thanks to namrow’s Moldex® 9400 ABEK1 Cartridge Valve Adapter design that allowed me to pull reference Moldex® bayonet dimensions.