Bernina Record 830 Type 290 Foot Control 3D Printed Replacement Cover

Bernina Record 830 Type 290 Foot Control 3D Printed Replacement Cover

thingiverse

This is a replacement cover for the type 290 foot control for the later model Bernina Record 830 sewing machines. The original cover had broken clamshell clamps and a broken tab that drags the carbon tracer pin carrier up and down. Also the carbon tracer pins were broken and needed replacing. This cover includes a tab for the tracer pin carrier that can be removed and replaced if it becomes damaged. The tab requires a small screw to attach it to the cover. I mistakenly used M4 heat set inserts and screws which appear in the video and photos instead of the correct M3 inserts. I suggest you use M3 to minimize the post-printing modifications to the cover. The inserts can be installed simply by pressing the top with a hot soldering iron and pushing down until the insert is flush with the top of the hole. While the insert is hot, gently use a screw so the insert can be easily aligned so the screw is vertical. Please watch the video to see how to assemble and dis-assemble the foot control with the new 3D printed cover. Be extra careful when removing the cover as the tab is delicate and can be easily broken. https://youtu.be/g2pSkTb0QDY There is a YouTube video that shows how to replace the carbon tracer pins. https://www.youtube.com/watch?v=NvV_spPXihw The video doesn't show the detail of getting the carrier for the carboon tracer pins in and out of the foot control base. I removed the retaining clip for the circuit board which contains the pin contacts and microswitch. This allows the circuit board to be partially removed so the carrier can be inserted past the microswitch arm. I purchased the replacement pins from http://shop.SEW-CLASSIC.COM but you can find other vendors by using the part number provided in the video description: Pin Carbon Tracer, Bernina #325355031 M3 Heat set brass inserts https://www.trimcraftaviationrc.com/index.php?route=product/product&path=75&product_id=528 M3x16 screws https://www.trimcraftaviationrc.com/index.php?route=product/product&path=24_18_37&product_id=169 3x6mm flat head tapping screws https://www.amazon.com/gp/product/B01GBLNBOI Carbon Tracer Pin: https://shop.sew-classic.com/CARBON-TRACER-PIN-BERNINA-TYPE-213-232-and-290-325355031.htm?categoryId=-1

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