Bicycle Lightbar and Bike Computer Mount

thingiverse

A simple handlebar mount for a 6in. light bar on a bicycle. Unless you have a weird stem or bars that bend super early, these should fit most if not all 31.8mm bars. I used a 2021 Giant Stance for fitment. Photos are from an unfinished version but look pretty similar to the current version. Still working on printing the final versions and testing them, so things could still change, but i feel like they are at a good enough state that there shouldn't be any major changes. Depending on how well the mount is able to hold up the light on rough terrain, the only change i might make it to add a small channel or increase the size of the mounting brackets to allow some rubber to be inserted to increase its grip. Also working on a way to mount the batteries, i have a rough prototype that uses a Milwaukee M12 battery, but i focused all my time on this part for now so it still has a way to go. The light bar i used was a 96w 6in light bar found on amazon by YCHOW-TECH and i could only find it in a 2 pack but they're pretty cheap and seem to be decent quality. To use the bike computer mount, you need a slightly longer bolt to hold it on. I didn't even attempt to make the interface where the computer attaches as I've broken the official ones before, so you will also need one of the K-Edge replacement inserts, as well as a little extra hardware (listed below.) Another advantage to this approach is when it does break it super easy to fix, and you can choose and/or switch between the Garmin and Wahoo style mounts. I would post the original parts files but... Lets just say you're just as well off using the .obj files. If you want the original fusion360 files let me know and I can send them to you. Hardware needed: -without computer mount -M5 Nuts x4 -M5x40 bolt x4 -M5x15 bolt x2 (or whatever bolts come with the light bar plus ~8MM) -with computer mount -M5 Nuts x4 -M5x40 bolt x3 -M5x50 bolt x1 -M5x14 bolt x2 (or whatever bolts come with the light bar plus ~8MM) -M3x10 bolt x2 -M3 Nuts x2 -K-Edge Replacement Polymer Insert you can use whatever kind of bolt heads you want (i prefer socket cap) EXECPT for the M3 bolts which need to be a counter-sunk flat cap (usually just called flat or FH.)