Connector Tests

thingiverse

This experiment explores various methods to connect split parts of a hollow sphere model, which has been divided approximately three-quarters along an axis. The larger piece houses the male component, adding mechanical complexity. One design features a straightforward peg-in-socket connection relying on friction; a 0.5mm to 1.0mm variance in peg and socket diameters results in successful outcomes. Alternatively, a more intricate clip model employs a half-sphere fitting into a matching socket, with a 3mm thickness proving an optimal balance of strength and flexibility. To proceed, print both halves for each design, then test by clipping together, disassembling, and repeating the process.