CR-10 | CR-10S | E3D Titan Aero + V6 + Volcano + EZABL Mount

grabcad

UPDATE 3/10/2018I have modeled a new fan duct to fit the Volcano heater block upgrade. The difference in height from the stock V6 on the Titan Aero is about 9mm. I do not have the Volcano hotend, and only went off the E3D drawings and verified with a GrabCAD step file (credit:Thijs Tigelaar). So feedback on this design is welcomed and appreciated!This is technically my 2nd attempt in designing a mount specifically for the CR-10/CR-10S printer which allows mounting of an E3D Titan Aero Extruder assembly, TH3D EZABL Sensor, and a 50mm Blower fan. THIS MOUNT WILL ONLY WORK WITH A 25 MM LENGTH NEMA 17 STEPPER MOTOR. Anything larger will require re-design of this mount as it will clash with the EZABL sensor.Link is here ->https://www.omc-stepperonline.com/hybrid-stepper-motor/nema-17-bipolar-18deg-18ncm-255ozin-07a-29v-42x42x25mm-4-wires-17hs10-0704s.htmlThis mount includes 3 separate components and require some specific constraints when printing as explained below:Extruder, Plate, Rear-> Needs to be placed vertically with EZABL hole on build plate-> No raft needed-> Supports are optional, but not needed even for the motor mount hole. Some post finishing may be needed depending on specific print settingsMount, Fan, Duct-> Highly suggested to place vertically on build plate-> No raft needed-> Supports needed for overhang extruded holesFan, Blower, Duct-> Should be placed flush on build plate-> No raft needed-> Don't use supports inside the duct area because they are impossible to remove all of the way. Only need support in the slot at the front of the duct where the blower fan will go-> Recommend to use a high temp resistant material since it is close to the hotend heater block (PETG, Nylon, ABS)My S3D settings are as follows:Material -> PLA/PETG 1.75 mmNozzle Dia. -> 0.40 mmExtrusion Multiplier -> 0.95Extrusion Width -> 0.35 mmPrimary Layer Height -> 0.2500 mmTop/Bottom Solid Layers -> 3Outline Shells -> 2Infill -> 10%Temp (Extruder/Bed) -> 210C/50CFan Speed -> 100% after 1st layerPrinting Speed -> 60 mm/sOFFSETS APPLIED WITH THIS MOUNT FOR CENTERING(Reference for CR-10/CR-10S)X_PROBE_OFFSET_FROM_EXTRUDER -65Y_PROBE_OFFSET_FROM_EXTRUDER -20Z_PROBE_OFFSET_FROM_EXTRUDER 0