Delta Printer

thingiverse

This is my Delta project. Single E3D type/J-Head or homemade/ hotend - 0.3, 0.4, 0.5 etc mm nozzle, bowden type extruder. 400W PC ATX PSU(Fortron 400PNR in my case). Electronics - Mega2560 + RAMPs 1,4 + Full_Graphic_Smart_LCD_Controller + 4 NEMA 17 motors. Malrin Fimware. Working area with 210x200x4mm glass - cylinder r=83 mm/h~250 mm; Manual control for 40 mm fan for hotend/always ON by default/ and manual control for 30 mm fan duct with potentiometer. Can be used http://www.thingiverse.com/thing:1337200 for e3dV5/6 - it will be probably better, than my version for cooling. Voltmeter. Can be used any type of bowden type extruder with offset of 50 mm for mounting holes. Can be used simple 2560 bracket or box for electronics. When using box - put Mega 2560 first, screw it and then the RAMPs pcb. File for laser cutting in AutoCad 2013+ format. Left and Right panels are identical, but if You use left side for electronics and PSU, maybe longer extender cable for LCD controller will be needed. Do not build without side panels - it will be unstable. Video - https://www.youtube.com/watch?v=xW9SEJ_wxPo&feature=youtu.be 26.10.2016 Finally I manage to find ~150 Euros for material and laser cutting. After assembly find some minor errors, so reuploaded LC file with corrections and added .stl file #26, which is additional bracket (u need 6 of these) for better stability of the panels. Still have to read about calibrating dome/plate effects with these deltas ;) Thing is ready. May be will add holder for proximity sensor in the future. 08.11.2016 Still calibrating... Definitely this will be my 1st and last delta printer... Added 3 photos of the completed printer. Video: https://www.youtube.com/watch?v=KNYZsMnecfI Print Settings Printer: TRENDi Maker V3 Rafts: No Supports: No Resolution: 0.1-0.2 Infill: 10-30% Notes: Support is needed only for Delta_14_30mmFanDuctP1.stl; All objects are in proper direction for printing and can be made from ABS or PLA - as You wish. Prefer PLA it is easy for bigger details. Custom Section Non printable stuff: 1 x 400W PC ATX PSU ; 1 x Mega2560 + RAMPs 1,4 + 4 x A4988 or DRV8825 + Full_Graphic_Smart_LCD_Controller + 4 NEMA 17 motors + 3 mechanical endstops; 1 x HeatBed 214x214 - MK2A/B ; 4 x on/of switches - 1 for On/Off, 1 for effector leds, 1 for hotend fan, 1 for fanduct, if using 30 mm fan - you may use electronics if using 2x40 mm fans version for duct; 1 x I-0-II switch for 2 colors of ledsrips; 1 x 3 or 4 mm x 210x200 mm glass ; 4 x moneyclips (small ones); 1 x E3Dv5/6, Jhead or homemade hotend ; 12 x LM8UU bearings ; 1 x 60 mm fan for RAMPs ; 1 x 40 mm fan for hotend or 1 x 30 mm, if using external version of e3dV5/6 cooling ; 1 x 30 mm fan for cooling duct or 2 x 40 mm, if using external version of e3dV5/6 cooling ; 1 x 500 OM potentiometer ; 1 x voltmeter- for example this type and size - http://www.ebay.com/itm/Mini-DC-5-120V-Voltmeter-Blue-LED-Panel-3-Digital-Display-Voltage-Meter-2-wire-/151440905015?hash=item234294d337:g:ExIAAOSwU9xUO4Qe ; 3 x 1.6 m GT2 6mm belt ; 3 x 16t or 20t GT2 pulleys ; 1 x piece of 6 mm plexyglass - 2050 x 850 mm ; 1 x piexe of MDF 6 or 8 mm - 250 x 270 mm ; 1 x piece of MDF 8 mm - 540 x 850 mm ; 6 x 8 mm x L800 mm smoth rods - You may polish 8 mm Inox type 304 bars to save money, as I did (actual on photos are 900 mm - I live them longer for future use, if there is any) ; 6 x 6 mm x L200 mm carbon bars ot tubes ; 12 x M3x0.5mm SI3T/K PHSA3 joints ; 1 x ~1200 mm PTFE tube 2/4 mm ; 5 x 608 bearings (2 for filament holders and 3 for GT2 idlers); 1 x M8 x L150 mm rod (for filament roll); 1 x M8 selfsecuring nut (for filament roll); 2 x M8 nuts (for filament roll); 3 x M8 washers (for filament roll); 3 x M8 x L30 mm bolts (for GT2 idlers); 6 x M8 short nuts (for GT2 idlers); 6 x M8 washers (for GT2 idlers); 3 x M6 x L50 mm bolts (for heatbed platform); 3 x 10,5 x 1,5 x 20/25 mm springs (for heatbed platform); 6 x M6 wide washers (for heatbed platform); 6 x M6 washers (for heatbed platform); 6 x M6 nuts (for heatbed platform); 4 x M5 x L16+ mm bolts (for bowden extruder holder); 4 x M5 nuts (for bowden extruder holder); 4 x M5 washers (for bowden extruder holder); 2 x M4 x L20 mm bolts (for bowden extruder); 2 x M4 nuts (for bowden extruder); 2 x M4 washers (for bowden extruder); 2 x M4 x L12 mm (for 30 mm fanduct); 2 x M4 nuts (for 30 mm fanduct); 62 x 2.9 x L13 mm screws (54 for side panels + 4 for 30 mm fan + 4 for 40 mm fan); 6 x 2.5 x L12 mm screws (2 for 2 parts of 30 mm fanduct and 4 for electronics box cover); Variety of many M3 bolts, nuts and washers, which I do not have nerves to count. If You need to know specific size msg me. Parts for prining: 3 x Delta_01_BaseHolder ; 3 x Delta_02_TopHolder ; 3 x Delta_03_Tower_4xLM8UUHolder ; 3 x Delta_04_BeltClamps ; 1-3 x Delta_06_CableClamp4Effector ; 3 x Delta_09_GuidePTFE2_4 ; 1 x Delta_10_Effector ; 2 x Delta_11_spool608holder ; 1 x Delta_12_1_Clamp4MyHotend - if some1 is using my version of homemade hotend ; 1 x Delta_12_Clamp4JHead ; 3 x Delta_13_GT2idler4_608 ; 1 x Delta_14_30mmFanDuctP1 ; 1 x Delta_15_30mmFanDuctP2 ; 1 x Delta_16_LCD_Holder ; 1 x Delta_17A_Mega2560_RAMPs_Box ; 1 x Delta_17B_Mega2560_RAMPs_Box_Top_Cover ; 1 x Delta_17C_Alt_Mega2560_Bracket - if You want simple mega2560 bracket ; 1 x Delta_18_BowdenExtr_Holder ; 2 x Delta_19_4X_SpoolInsert ; 3 x Delta_20_M6_cap ; 1 x Delta_21_POT_cover ; 12 x Delta_22_CarbonTube6mm_connector ; 1 x Delta_23_Hotend_Cooler_40_mm ; 3 x Delta_24_Endstop_Bed ; 3 x Delta_24_Endstop_Clamp ; 1 x Delta_25_60mm_Fan_Shield.