Direct filament drive for Cyclops extruder

thingiverse

The cyclops extruder hot-end from E3D is a fantastic idea. The concept of a single nozzle with multiple colors solves a lot of problems. The extruder hot end is designed for bowden style extruders which i do not think are as reliable as direct drive. I designed components to allow the hotend to now be direct drive Print Settings Printer: Home Built 600mm x 300mm x 300mm Rafts: No Supports: Doesn't Matter Resolution: .2 Infill: 100% Instructions print the body (extruder chasis block) print LH lever (fix for extruder lever 2 LH print RH lever (fix for extruder lever 2 For the lever pivot i used a 5mm rod drilled and tapped each end for 3 mm screws. Remove 1 assembly screw from each of the stepper motors. This is going to be where the lever pivot will be attached Drill out the threaded hole on the shaft side of the body I used MK7 Filament drive wheel which you can buy online Cut the shaft of the steppers so that they do not protrude past the filament drive wheel You will need 2 long 3mm screws...the ones i used i got from an old extruder. assemble the cyclops hot end as per instructions Mount the cyclops onto the bottom of the extruder chasis block with 3 screws that have been supplied with the cyclops using 4mm ptf tubing push the tubbing into the 4mm holes down to the base of the cyclops extruder heat block....you will not be able to push it any further Using correct length of 3mm socket head screws assemble the stepper motors to the Extruder chasis block Assemble the levers and bearings (I used 4mm set scres of the correct legth push lever pivot through both levers find two strong enough springs for tension (its obvious where the springs go) you will have to hold the springs and push levers and lever pivot into position then start one of the long 3mm screws then i used a clamp to push the other side of the levers into position so that i could start the opposite screw tighten all screws then test make sure that the extruder is not going over speed....i had spent a lot of time correcting this the max input filament should be no more that 10mm sec (this is actually a normal speed for most extruders) Have fun