E-Bike Lighting Kit

thingiverse

All of these parts were used in my e-bike build for my lighting system. Everything from headlights to turn signals to tail lights and the battery holder. You will need M3 socket head cap screws of varying lengths to put everything together. 10mm, 14mm, 16mm lengths should be good enough for the different parts. I also used brass threaded inserts to increase the strength of the bolted joints. These are pressed into place with a regular soldering iron and tip. McMaster Carr part number 94180A333 This entire set up is powered by a single Milwaukee M12 tool battery. Again, you can find the design files for the battery holder in the thingiverse link. Milwaukee M12 battery: https://www.milwaukeetool.com/Products/Batteries-and-Chargers/M12-Batteries-and-Chargers/48-11-2401 Front Turn Signals: https://www.ebay.com/itm/2PCS-12V-Universal-Motorcycle-bike-LED-Turn-Signal-Indicator-Light-Amber-Blinker/153219379511?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649 Front Headlight: https://www.ebay.com/itm/12V-Motorcycle-Dirt-Bike-60W-6000LM-LED-Headlight-High-Low-Drinving-Spot-Light/163621844008?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649 Rear Brake Light Module: https://www.ebay.com/itm/Universal-Motorcycle-LED-Tail-Light-Rear-Brake-Lamp-Modification-Indicator-Light-/292763728989?hash=item442a13fc5d Automotive Flasher: https://www.ebay.com/itm/3-Prong-Electronic-LED-Compatible-Turn-Signal-Flasher-Relay-EF33RL-Round-25-Amp/133002365419?epid=809260223&hash=item1ef78f09eb:g:5l4AAOSwyMVdk0z5 L-Shape contacts inside the battery holder are found here: https://canada.newark.com/amp-te-connectivity/181953-1/terminal-tab-stud-mount/dp/28T0273?scope=partnumberlookahead&ost=181953-1&searchref=searchlookahead&exaMfpn=true&ddkey=https%3Aen-CA%2FElement14_Canada%2Fw%2Fsearch To hold them in place you need two M2x10 socket head cap screws with M2 washers and M2 locking nuts. Check out the video below for the wiring diagram and preview of the entire lighting system! Enjoy!