Electric Pocket Bike

pinshape

This is a miniature electric pocket bike, constructed entirely from scratch using primarily rapid prototyping processes. I'll be posting more detailed assembly instructions later, but feel free to reach out and ask questions if you have any. All parts were made from PLA, with varying infills and shells, detailed below. Print Settings: Top Handlesbars.STL: 50% infill, 3 shells (in case I needed to drill out any holes) BatteryHolder.STL: 75% infill, 3 shells Horn button mount.STL: 20% infill, 2 shells BatteryHolderCutout.STL: 75% infill, 3 shells Headlamp mount.STL: 30% infill, 3 shells Wheel spacer.STL: 75% infill, 3 shells  1000W mount.STL: 50% infill, 3 shells ChainGuard2.STL: 50% infill, 3 shells   Seat Bracket.STL: 50% infill, 3 shells DROK Mount.STL: 50% infill, 3 shells   Bottom Handlebars.STL: 50% infill, 3 shells  Stand.STL: 30% infill, 3 shells Rear Axle Spacer.STL: 100% infill, 3 shells  Hella Switch Bracket.STL: 50% infill, 3 shells  Switch Cover.STL: 50% infill, 3 shells  Axle Spacer.STL: 100% infill, 3 shells  Steering Triple Mount.STL: 100% infill, 3 shells The remaining parts were fabricated out of 6061-T6 aluminum and waterjet using Big Blue Saw. I can provide .DXF's on request. The frame is made out of 80/20 1" square aluminum extrusions, using standard hardware. The major parts of the BOM are listed below, with plenty of assorted fasteners not listed. BOM 2x Wheels (Harbor Freight) Seat (Amazon) 3x Batteries (Hobbyking) 1x Oooga Horn (Amazon) 1x Horn Button (Amazon) 1x Head Light (Amazon) 1x 1000W brushless motor controller (BangGood) 1x twist grip throttle (BangGood) 1x Hella Switch (Amazon) 1x motor (Hobbyking) 1x hall effect board and adapter (e0 designs) 1x belt and pulley from VexRobotics and SDP-SI Finally, this is still a work in progress and a note of caution. This isn't a street legal minibike and does have enough power to seriously hurt yourself. Please be careful and use common sense