Hinge Mortise Router Guide
thingiverse
This is a template for cutting 3-1/2 inch mortises for door hinges with 5/8-inch radius corners using a router with a 1/2-inch top-bearing bit. The photos should be pretty self-explanatory. I trusted the packaging on my hinges and did not measure them before printing, therefore I had to tweak the finished template to make it 90mm long instead of 3-1/2 inches. The SCAD file and the STL account for this; you can adjust scale factors in the SCAD if you like, or of course scale the STL in your slicing software. I would suggest pausing the print a few layers in and double-checking the dimensions against your actual hinge. "Measure once, cut twice!" That's my motto... . Print Settings Printer Brand: RepRap Printer: Prusa Mendel i3 Rafts: No Supports: Yes
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