Multifunction radio

thingiverse

# Multifinctional radio - current design is adapted to OrangePi Zero but can be migrated to use RaspberryPi ZeroW - design for inner usb-hub is for non hub that I had laying around so provided link to usb-hub is just for reference - based on the version of pc used for build wifi/bluetooth/dac dongles are not needed - design for CD/DVD drive is for slim version of notebook drives - for playback is used [Volumio](https://volumio.org/) and Opi Zero uses img from [Volumio Forum](https://volumio.org/forum/volumio-orange-boards-t9692.html) - script for updating playback cover to display [volumio-album-art.sh](https://gist.githubusercontent.com/aenniw/c74958f8e9ed7f8642c15de98bf57881/raw/af12328ba6fb72c83a895d1201522e03ceb5c825/volumio-album-art.sh) - Opi Zero armbian config [armbianEnv.txt](https://gist.githubusercontent.com/aenniw/c74958f8e9ed7f8642c15de98bf57881/raw/af12328ba6fb72c83a895d1201522e03ceb5c825/armbianEnv.txt) - buttons control clone/build [WiringOP](https://github.com/zhaolei/WiringOP) and afterwards compile [gpio-buttons.c](https://gist.githubusercontent.com/aenniw/c74958f8e9ed7f8642c15de98bf57881/raw/8b646e106947f3189746af3e57867f088dc7e15b/gpio-buttons.c) ## How-To - needed parts: [PSU 12V2A](https://www.ebay.com/itm/AC110-220V-To-DC-5V-12V-24V-Switch-Power-Supply-Adapter-LED-Strip-Light-Driver-/132755132786?var=&hash=item1ee8d29172), [Amplifier](https://www.ebay.com/itm/TPA3116D2-2x-50W-100W-2-1-Channel-Digital-Subwoofer-Power-Amplifier-Board/311616288645?hash=item488dc73785:g:pbQAAOSwGeBXPvyH), [OrangePi Zero](https://www.ebay.com/itm/Orange-Pi-Zero-Zero-NAS-H2-512MB-WiFi-SBC-Expansion-Board-USB-Black-ABS-Case/253537674557?var=552728767655&hash=item3b0805e53d:m:makS52PxbcN1Vf6Mp292d1Q) or [RaspberryPi Zero](https://www.ebay.com/itm/Raspberry-pi-Zero-V1-3-Pi0-Version-Camera-Connector-1-3-board-1GHz-Original-K/282998390906?hash=item41e404c07a:g:OacAAOSwdrlbGOqG), [Flat USB-hub - optional](https://www.ebay.com/itm/Pro-4-Ports-USB-3-0-Hub-5Gbps-Speed-Compact-Adapter-Converter-for-PC-Laptop/113165411988?hash=item1a592f2694%3Am%3AmUtfc1L4RcKnctN35ahmd9Q&var=413468591133), [Wifi dongle - optional](https://www.ebay.com/itm/Mini-USB-150-300Mbps-WiFi-Wireless-Adapter-Dongle-Network-LAN-Card-802-11n-g-b/192155796375?hash=item2cbd60c397%3Am%3AmaFYj_ciel7BP3n4jlcYlFQ&var=492069745876), [USB audio card](https://www.aliexpress.com/item/5V-USB-Powered-PCM2704-MINI-USB-Sound-Card-DAC-decoder-board-for-PC-Computer/32224589429.html?spm=a2g0s.9042311.0.0.22e04c4djihQg7) or [DAC hat](https://shop.pimoroni.com/products/phat-dac), [TFT display](https://www.aliexpress.com/item/2-8-240x320-SPI-TFT-LCD-Serial-Port-Module-PCB-Adapter-Micro-SD-ILI9341-5V-3/32573316100.html?spm=a2g0s.9042311.0.0.22e04c4djihQg7), [Bluetooth A2DP receiver - optional](https://www.ebay.com/itm/Bluetooth-Music-Receiver-A2DP-Wireless-3-5mm-Stereo-Audio-Dongle-Adapter-Black-x/141899514325?epid=1574849845&hash=item2109dec1d5:g:JcgAAOSwm8VUwLR7), [StepDown module](https://www.ebay.com/itm/1PCS-DC-DC-LM2596-power-Supply-Buck-Converter-step-down-module-NEW-CA/142147326064?hash=item2118a41070:g:L1kAAOSwvzRXzOBg), [RCA connectors](https://www.ebay.com/itm/20Pcs-Jack-Panel-Mount-RCA-Female-Socket-Connectors-Adapter-Metal-Connector/272785802932?epid=2113736078&hash=item3f834d06b4:g:GikAAOSwutFZgAg5), [Power button](https://www.ebay.com/itm/10Pcs-Pro-SPST-ON-OFF-Switch-Mini-Black-2-Pin-Rocker-Switch-DC-12V-16A-Tool-Pack/253102070951?hash=item3aee0f1ca7:g:ztUAAOSw2n5ZiGet), [CD/DVD notebook drive - optional](https://www.ebay.com/itm/Internal-DVD-CD-RW-Burner-9-5mm-SATA-Laptop-PC-Media-Optical-Drive-Slim-Writer/223088662548?epid=2201734612&hash=item33f11ed814:g:4qQAAOSw9iNbZc1v), [IDE/SATA to USB - optional](https://www.ebay.com/itm/External-USB2-0-Slim-Case-Enclosure-9-5mm-SATA-Laptop-Tray-CD-DVD-Drive-Bur-M3F4/282420773038?epid=725236490&hash=item41c19700ae:g:IVoAAOSw03lY42qv), [Opi/Rpi fan](https://www.aliexpress.com/item/Raspberry-PI-2-Fan-high-quality-Cooling-Fan-for-Customized-Acrylic-Case-Support-raspberry-pi-model/32556412337.html?spm=2114.search0104.3.83.772273e03RGsZR&ws_ab_test=searchweb0_0,searchweb201602_5_10065_10068_5014915_10059_10696_100031_10084_10083_10103_451_5014815_452_10618_10304_10307_10820_10821_10302,searchweb201603_2,ppcSwitch_7&algo_expid=5afb3a7d-121a-4270-b4d6-10dc0aad66d7-12&algo_pvid=5afb3a7d-121a-4270-b4d6-10dc0aad66d7&transAbTest=ae803_2&priceBeautifyAB=0), [6 pen springs](https://www.ebay.com/itm/New-style-50pcs-spring-spare-ball-pen-part-424/142761746310?hash=item213d435f86:g:~qgAAOSwP~FbXTaa), [4 Tactile Buttons](https://www.ebay.com/itm/Momentary-Tactile-Push-Button-Switch-Vertical-SMD-Horizontal-Mini-Micro-PCB/263284557976?hash=item3d4cfb8898%3Am%3AmKye4z5VT-e_vs8wA2tZYcw&var=562290928528), [M2 screws](https://www.ebay.com/itm/Hex-Socket-Bolts-Countersunk-Flat-Head-Screws-M2-M3-M4-M5-M6-Black-Alloy-Steel/183214890165?hash=item2aa8755cb5%3Am%3AmRNLwqyXcB6KXHipo6jIAWA&var=690492992291) - print case as whole or as 2 separate parts based on your printer volume - print all slider/pot parts 3 times, extends pots from amplifier with wires and mount them on sliders optionally add some grease - print all buttons related parts - and add tactile switches to buttons-case and secure them with hot/super glue - add pen spring to buttons-case and slowly insert button, adjust the spring with pliers - repeat for remaining buttons... - print all tape related parts - glue together tape-bottom and tape-top part add display to tape-tray add hot/super glue and cover with tape-tray-lid do not forget to pass display cables through tray hole - cut 2 short pieces of wire bend then around tape-tray-joint but let be loose they will be used as spring that opens tape tray - insert tape-tray with bended wires optional glue them to tray for ease of assembling lock wires to slots on tape-bottom and insert tape-tray-joints - sand down tape-lock-pin insert it to slot on tape-top part, cut in half pen spring and insert each half on pins on tape-lock-pin secure with tape until inserted into main body - add tape-eject buttons with spring and lock it with 2 pins from side - insert pot sliders, amplifier PSU and buck converter into left part of case and wire it up together - print remaining parts - add usb-hub usb-bottom part - add CD/DVD drive to case-right-bottom part and secure it with small screw from side - add Opi Zero to right part of case - add assembled buttons and tape parts and connect them to Opi Zero, optionally secure them with super/hot glue - join usb-bottom, case-right-bottom and usb-top parts add all electronics to them like usb-hub, wifi-dongle, usb-dac and bluetooth receiver connect it to Opi Zero and insert int from bottom to right part of case and slowly slide it backwards... secure with screws from bottom - add case-left-bottom part and secure it with 4 screws - add back panel with AC socket, DC power switch and RCA connector that are connected to amplifier PSU and Opi Zero - optionally print wall mount parts to hang radio on the wall ## Wiring ### PINOUT: Display -> Raspberry Pi Zero - BL -> pin 12 (GPIO 18) - SCK -> pin 23 (GPIO 11) - MISO -> pin 21 (GPIO 9) - MOSI -> pin 19 (GPIO 10) - CS -> pin 24 (GPIO 8) - RST -> pin 22 (GPIO 25) - D/C -> pin 18 (GPIO 24) - VIN -> pin 17 (3.3v) - GND -> pin 20 (GND) #### PINOUT: Display -> Orange Pi Zero - BL -> pin 15 (GPIO 3) - SCK -> pin 23 (GPIO 14) - MOSI -> pin 19 (GPIO 15) - CS -> pin 24 (GPIO 13) - RST -> pin 11 (GPIO 1) - D/C -> pin 13 (GPIO 0) - VIN -> pin 2 (3.3v) - GND -> pin 20 (GND)