PSB M4U Headband Radius 96mm

thingiverse

NOTE: Yuris based this on the OEM 96 mm radius. I also created a 107 mm version of my own which I find more comfortable. YMMV: https://www.thingiverse.com/thing:5266069 Yuris did us a great service by posting his replacement headband. But I was having trouble with them lasting for me. Since I finally bought a 3d Printer, I wanted to add some tweaks based on what I was seeing. My biggest problem is they would split right at the ends where the "channels" of the aluminum sliders that the headphones attach and move along. I added some "humps" above both to make them thicker. Shouldnt really affect stiffness since they are within the bolt pattern of the aluminum brackets. I also added two "rails" that kind of connect them mostly for show but also to help distribute the load a bit when the whole headband is flexing. But I posted an STL without the rails as these add some stiffness which may not be wanted. The last thing I did was add some humps on the inside right where the aluminum brackets bolt to also to help distribute the load. This is where the original headband usually cracks.