Thickness, Fillet Radius, and Chamfer Samples

Thickness, Fillet Radius, and Chamfer Samples

thingiverse

In addition to modeling thickness (1-10 mm in 1 mm increments; 0.1-0.5 mm in 0.1 mm increments) like the two remix sources, I wanted visual/tactile samples of fillets of various radii and different sizes of edge chamfers. So each sample has its upper right corner with a fillet of the marked radius, and and the lower left corner has a chamfer of the marked size. I printed the sub-1 mm samples at 0.05 resolution, although 0.1 should be fine. For the 1-10 mm samples, I printed at 0.2 mm resolution so everything would have an even multiplier for height precision. Results checked out dead-on with calipers. Modeled in Fusion 360, printed in PLA. As noted in the sub-1 mm remix source, the 0.1 mm is not printable, as PrusaSlicer sets the first layer to 0.2 mm by default. Frankly the 0.2 mm sample is already very flimsy, so I don't see a benefit to attempting to override the default and print a 0.1 mm sample.

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